Fantastic Fan - change to Fully Variable Speed control
Posted: August 15th, 2017, 5:22 pm
The three speeds on my FF drive me crazy. Even the lowest speed uses over 1 Amp and is noisy. So I've often wanted to add a variable speed control.
Yesterday I ordered a 5A capable PWM controller from Amazon. It even has a built-in switch detent at zero that turns off all but about 10mA usage. Undoing four screws (two long, two short) let the facade drop. I disconnected the short wires going from the Fwd-Off-Rev switch to the motor, so it could all hang down by the speed selector wires. I then clipped off the incoming power wires and removed the original speed switch. (Or you could leave it in place and drill a new hole for the new one and put them in series. Personally I didn't want to have to explain all that to other users!)
In order to get the new controller to fit where the old one was, I had to Dremel a groove for the board and other space for parts. Then I was able to just get the front nut on the shaft reaching through the hole. (I had almost cut the white negative wire from the direction switch too short.) To cover the full original hole, I decided to use the much larger original knob. After putting it all back up, you'd think it was still stock. But now the knob smoothly rotates almost all the way around, with a huge range of speeds and power usages, from 0.2A to the full 3+A. Ah, bliss!
Took just $10 and less than an hour, mostly carving out rear bumps with the Dremel to make the new short shaft stick through the original hole.
Yesterday I ordered a 5A capable PWM controller from Amazon. It even has a built-in switch detent at zero that turns off all but about 10mA usage. Undoing four screws (two long, two short) let the facade drop. I disconnected the short wires going from the Fwd-Off-Rev switch to the motor, so it could all hang down by the speed selector wires. I then clipped off the incoming power wires and removed the original speed switch. (Or you could leave it in place and drill a new hole for the new one and put them in series. Personally I didn't want to have to explain all that to other users!)
In order to get the new controller to fit where the old one was, I had to Dremel a groove for the board and other space for parts. Then I was able to just get the front nut on the shaft reaching through the hole. (I had almost cut the white negative wire from the direction switch too short.) To cover the full original hole, I decided to use the much larger original knob. After putting it all back up, you'd think it was still stock. But now the knob smoothly rotates almost all the way around, with a huge range of speeds and power usages, from 0.2A to the full 3+A. Ah, bliss!
Took just $10 and less than an hour, mostly carving out rear bumps with the Dremel to make the new short shaft stick through the original hole.